Folding Cartons

Smart Turnkey Solutions for Today’s Competitive Marketplace

In today’s highly competitive market place, we understand the need to find smarter ways to help our clients succeed. We partner with clients that want their products to stand out in more effective ways on the shelf – balancing quality and compliance with enhanced shelf presence and consumer engagement. Our turnkey solutions include initial design and prepress to security features and final packaging delivery.

Proven Expertise

For over 80 years, our seasoned team of experts have utilized a blend of craftsmanship, technology, and innovation with quality, safety and strict compliance standards. The result is producing the most compelling packaging with the highest compliance standards in the industry. Contact us today to find out more about our solutions and why the top pharmaceutical, nutraceutical and healthcare companies choose Bellwyck.

Processes

Design Prepress

Bellwyck Packaging Solutions offers an in-house design and prepress department with highly skilled designers and state-of-the-art CAD technology for your structural design needs. Our Computer to Plate (CTP) imaging technology does away with the need for film and allows for greater flexibility, time savings and increased sharpness and detail in the final products. Clients may view digital soft proofs online, complete with separations. These digital proofs are not only more convenient, but also more accurate than film proofs.

Printing

Our custom fit and highly standardized printing presses set Bellwyck above the competition for your complete printing and packaging needs. Out innovative technology is perfect for clients seeking high-quality, attention-grabbing packaging and containers on a variety of surfaces and wide range of calipers. We are also fully equipped for in-line UV coating application, saving our clients the time, expense and security lost when required to outsource this increasingly popular option. In addition, we can print on foils and plastics with exceptional quality and no marking.

Finishing

Foil Stamping

For an eye-catching, reflective image, we also provide foil stamping (hot stamping) using foil films rather than inks. In this process, an image is transferred to a package surface by applying heat and pressure to a roll of film or foil using a special dye, a wide selection or foil colors, finishes and effects are available, including gold, silver and colored metallics such as marble, leather, wood and pearl.

Diecutting

Bellwyck’s die cutting department boasts leading edge equipment for carton embossing and debossing, as well as cutting or creasing for plastic substrates. Laser cut dies crafted by our structural design department ensure total accuracy in the final product. We also offer blanking to ensure large runs are processed quickly and efficiently.

Gluing

Bellwyck is proud to handle complex carton styles with intricate gluing patterns using a special gluer equipped with 8 high-pressure guns and 3 hot melt applicators. All machines feature barcode scanning to prevent desegregation and advanced detection systems to monitor glue application. Substandard cartons are automatically ejected.

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Processes

Design Prepress

Bellwyck Packaging Solutions offers an in-house design and prepress department with highly skilled designers and state-of-the-art CAD technology for your structural design needs. Our Computer to Plate (CTP) imaging technology does away with the need for film and allows for greater flexibility, time savings and increased sharpness and detail in the final products. Clients may view digital soft proofs online, complete with separations. These digital proofs are not only more convenient, but also more accurate than film proofs.

Printing

Our custom fit and highly standardized printing presses set Bellwyck above the competition for your complete printing and packaging needs. Out innovative technology is perfect for clients seeking high-quality, attention-grabbing packaging and containers on a variety of surfaces and wide range of calipers. We are also fully equipped for in-line UV coating application, saving our clients the time, expense and security lost when required to outsource this increasingly popular option. In addition, we can print on foils and plastics with exceptional quality and no marking.

Finishing

Foil Stamping

For an eye-catching, reflective image, we also provide foil stamping (hot stamping) using foil films rather than inks. In this process, an image is transferred to a package surface by applying heat and pressure to a roll of film or foil using a special dye, a wide selection or foil colors, finishes and effects are available, including gold, silver and colored metallics such as marble, leather, wood and pearl.

Diecutting

Bellwyck’s die cutting department boasts leading edge equipment for carton embossing and debossing, as well as cutting or creasing for plastic substrates. Laser cut dies crafted by our structural design department ensure total accuracy in the final product. We also offer blanking to ensure large runs are processed quickly and efficiently.

Gluing

Bellwyck is proud to handle complex carton styles with intricate gluing patterns using a special gluer equipped with 8 high-pressure guns and 3 hot melt applicators. All machines feature barcode scanning to prevent desegregation and advanced detection systems to monitor glue application. Substandard cartons are automatically ejected.